In order to ensure the safe operation of the double-toothed roll crusher, you can start from the following aspects.
First, equipment installation and commissioning stage.
1. Install double tooth roller crusher properly
1. Choose a suitable installation site to ensure that the ground is flat, solid and has sufficient bearing capacity.
2. Install in strict accordance with the equipment installation instructions to ensure that the components are installed firmly and the position is accurate.
3. When connecting the electrical line, it should be operated by a professional electrician to ensure that the line connection is correct and reliable.
2. Debugging check
1. After the installation is completed, carry out no-load debugging to check whether the operation of the double tooth roller crusher is stable and whether there is abnormal noise and vibration.
2. Adjust the toothed roller gap to meet the requirements of the crushed material, and at the same time ensure that the gap adjustment device is flexible and reliable.
3. Check whether the safety protection device is installed in place, such as protective covers, protective fences, etc., to ensure that it can effectively protect the operator.
Second, the operation and use stage.
1. Operator training
1. Conduct professional training for operators to familiarize them with the performance, operation methods and safety precautions of the double tooth roller crusher.
2. The operator should have certain mechanical knowledge and operation skills, and strictly abide by the operating procedures.
2. Feeding control
1. Control the feeding speed to avoid equipment blockage or overload caused by too fast feeding.
2. Ensure that the feed particle size meets the requirements of the double tooth roller crusher and shall not exceed the specified maximum feed particle size.
3. Check whether the feed contains hard objects such as metal to avoid damaging the equipment.
3. Operational monitoring
1. The operator should pay close attention to the operation status of the double tooth roller crusher during the operation of the equipment, and stop the machine immediately for inspection if any abnormal situation is found.
2. Pay attention to the current, voltage and other parameters of the double tooth roller crusher to ensure that it is within the normal range.
3. Regularly inspect the wearing parts of the double tooth roller crusher, such as tooth rollers, bearings, etc., and replace them in time if they are found to be seriously worn.
4. Security protection
1. Operators must wear personal protective equipment, such as helmets, safety shoes, gloves, etc.
2. It is strictly forbidden to repair, maintain and other operations when the double tooth roller crusher is running, if necessary, it must be stopped and cut off the power supply.
3. Keep the environment around the equipment clean and tidy to avoid the accumulation of debris affecting the operation of the equipment and the safety of operators.
Third, Maintenance stage.
1. Regular maintenance
1. Formulate double tooth roller crusher maintenance plan and maintain the equipment regularly.
2. Check whether the parts of the double tooth roller crusher are in good condition, and replace them in time if damaged.
3. Inspect and maintain the lubrication system of the equipment to ensure that the lubrication is good.
2. Troubleshooting
1. When the double tooth roller crusher fails, it should be stopped in time for inspection, determine the cause of the failure and eliminate it.
2. For major failures, professional maintenance personnel should be asked to carry out maintenance, and the double tooth roller crusher should not be disassembled without authorization.
3. Records and archives management
1. Establish double tooth roller crusher operation records and maintenance files.
2. Through the analysis of records and archives, find out the problems of the double tooth roller crusher in time and take corresponding measures to improve.
In short, in order to ensure the safe operation of the double-toothed roller crusher, it is necessary to strictly control all aspects of the equipment from the installation and commissioning, operation, use and maintenance, improve the safety awareness and operation skills of the operators, and ensure that the equipment is always in good operating condition.
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